Effective Use of Safety Mats for Accident Prevention on Industrial Palletizer
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- Issue Time
- Aug 10,2024
Summary
DADISICK's blog explains how safety mats effectively prevent accidents on industrial palletizers. These mats are crucial for detecting personnel in hazardous areas and stopping equipment promptly. They enhance safety in automation, manufacturing, and logistics industries. Discover how DADISICK's safety mats offer reliable protection and boost workplace safety.
Industrial palletizers are a common solution in manufacturing and logistics, providing automated stacking of products or packages on pallets. While palletizers enhance productivity, their high speeds and expansive moving areas present potential safety concerns. To ensure the safety of personnel, safety pressure-sensitive mats systems have become an effective solution for preventing accidental entry into dangerous areas. The industrial safety mat system can monitor the safety status of the operational area in real time and immediately halt the process if it detects the presence of personnel, ensuring their safety.
Safety mat sensors are pressure-sensing devices designed for use in industrial environments. When an operator or other object is detected on the safety mats, the sensor will immediately send a signal to the linkage system to stop the palletizer, preventing any potential danger. The main functions of the product are as follows:
1. The safety mat is designed to continuously monitor the designated area, and the system is programmed to respond immediately when a person enters the area unexpectedly.
2. Upon detecting pressure, the safety pressure-sensitive mats system promptly links with the palletizer's control system, instantly activating the emergency stop function to prevent accidents.
3. The pressure safety mats can be arranged flexibly around the hazardous area according to the specific requirements of the site, without the need for significant modifications to the existing equipment.
The safety safety pressure mat sensor offers a range of advantages as a safety protection solution for industrial palletizers:
1. The safety switch mat is designed to be highly sensitive, triggering alarms and shutdown commands the moment a person or object steps in, thereby preventing accidents from occurring in the first place.
2. The safety switch mats is suitable for all types of industrial environments, including high-temperature, humidity, and dust-filled workshops, and can maintain optimal working conditions in any such environment. The protective layer of the industrial safety mats has excellent chemical barrier properties. It is resistant to various chemicals such as diluted acids, diluted alkalis, non-oxidizing acids, metalworking oils, vegetable oils, alcohols, and soapy water. This makes them suitable for use in harsh chemical environments
3. The installation process for the pressure sensitive safety mats system is straightforward and does not disrupt the existing production process. It also has low maintenance costs and is easy to manage. Compared to other protective methods like mechanical barriers, sliding doors, and pull-back limiters, safety mats are more flexible and labor-saving. They allow for full visibility and access to the work area while enhancing safety. They also simplify routine tasks such as machine setup, maintenance, and repair
4. By reducing equipment damage and production delays due to unplanned downtime, safety mat not only improves safety, but also indirectly enhances productivity, which is a key objective for any business.
Detection method: pressure sensing method
Maximum allowable dynamic load: impact load<200kg/cm²
PVC anti slip surface layer: anti slip grade R9
Encapsulation and Surface Protection: PVC
Under pressure: dynamic 500KG, solid 700KG
Surface material: rubber (red/yellow/black optional)
Control level: achieved level 3 in combination with controller
Class of protection:
IP65
Ambient temperature:
-10℃ to 60℃
Thickness: 14mm
Triggering force: adult 30KG
Cable length: 3M and 5M optional
Response time: Less than 30ms
Weight: about30kg/sq.m
The use of DT14 non-isolated safety protection device is related to personal safety.
The implementation of safety mats in industrial palletizers has been proven to enhance operational safety and reduce the incidence of accidents. Concurrently, the system's efficiency and flexibility have established it as a vital instrument for guaranteeing safety and enhancing efficiency in numerous industrial contexts. As industrial automation continues to evolve, safety pressure-sensitive safety mat technology will become an increasingly vital component in more sophisticated industrial applications.
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.