Enhancing Workplace Safety in Heavy Machinery & High-Temperature Environments by Safety Mat
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- Issue Time
- Aug 24,2024
Summary
DADISICK's blog explores enhancing workplace safety in heavy machinery and high-temperature settings with safety mats. These safety mats are crucial for detecting personnel in hazardous areas and stopping equipment promptly. They reduce accidents and ensure safety in various industries like automation, mechanical manufacturing, and automotive. Discover how DADISICK's safety mats boost safety and efficiency in demanding environments.
Safety mat as an important equipment to improve the safety of the workplace, especially in the field of machining, its application is widespread and effective. The following will elaborate the application of safety carpet in industrial machining and its cases.
Safety mat works through its high sensitivity pressure sensing system. When a worker or an object touches the carpet, the sensor inside the carpet will immediately detect the pressure change and send a signal to the matching safety controller. When the controller receives the signal, it will quickly start the emergency stop program to cut off the power supply of the machine and equipment, thus preventing injury to personnel.
High sensitivity and fast response: safety carpets can quickly detect pressure changes and trigger a shutdown mechanism, effectively preventing accidents.
Durability and easy maintenance: safety mats are made of wear-resistant, anti-attenuation materials that can withstand the effects of frequent stepping and mechanical movement over time, and are relatively simple to lay and maintain.
Anti-slip performance: Even in wet or oily environments, safety mats can maintain a stable working condition, preventing falls caused by slippery floors.
Customized solutions: safety mat sensor can be customized according to specific work environments and needs, such as size, shape, etc., to meet specific safety and protection needs.
The application of safety mat switch in heavy machinery and high temperature environments is critical, providing vital safety protection in these high risk areas. Below is a detailed description and examples of their application:
1. Real-time monitoring and rapid response of safety mat
In heavy machinery and high temperature environment, pressure-sensitive safety mat can monitor the dynamics of the working area in real time. Once detecting a person or object close to the dangerous area, such as heavy machinery running parts or high temperature source nearby, the safety carpet will immediately through its high sensitivity pressure sensing system to send a signal to the safety controller. After receiving the signal, the controller will quickly start the emergency stop program to cut off the power supply of machines and equipment, thus preventing potential accidents.
2. Safety mats sensor preventing mechanical injuries and high temperature burns
Heavy machinery in the operation process, its running parts are often characterized by high speed, high force, once the personnel mistakenly enter these areas, it is very easy to cause serious mechanical injuries. The high temperature environment may lead to personnel burns or fire and other serious consequences. The application of safety mat switch effectively builds a safety barrier to prevent personnel from approaching these dangerous areas due to negligence or accident, thus greatly reducing the risk of mechanical injury and high temperature burns.
3. Improve productivity and reduce accident costs by industrial safety mats
The application of pressure-sensitive mat not only protects the safety of workers, but also indirectly improves production efficiency. By reducing the downtime of production lines due to accidents, companies can resume production more quickly and reduce the economic losses caused by accidents. In addition, the maintenance cost of pressure-sensitive safety mat is relatively low and it can run stably for a long period of time, which saves a lot of repair and replacement costs for enterprises.Detection method: pressure sensing method
Maximum allowable dynamic load: impact load<800kg/cm²
PVC anti slip surface layer: anti slip grade R9
Encapsulation and Surface Protection: PVC, CR
Response time: 13ms
Power consumption: <20kg
Maximum allowable dynamic load: impact load <800kg/cm²
Mechanical life: ＞3,000,000 times
Safety mat has significant safety and economic benefits for heavy machinery and high-temperature working environments. Not only can it monitor the dynamics of the working area in real time and respond quickly to potentially dangerous situations, Pressure-sensitive Safety mat can also effectively prevent mechanical injuries and high-temperature burns from occurring, and improve the productivity and safety management level of enterprises.
Signal transmission and connection
The safety mat generates a switch signal by detecting sufficient pressure to achieve regional safety protection. It can be used in conjunction with a dedicated controller to form a complete safety system that complies with relevant safety standards and has certification marks, such as EN1760-1 and EN95-4 standard safety level 3 requirements and CE mark
System integration and collaborative work
The safety mat can be used as part of the automation system and seamlessly connect with PLC (programmable logic controller) and other equipment to achieve precise control and safety monitoring of the production process.
Application scenarios and functional expansion
In automated production lines, such as assembly machinery, rubber and plastic machinery, packaging machinery, etc., safety mats are widely used to monitor the entry of personnel or foreign objects. Once sufficient pressure is detected, the carpet will quickly send a signal to control the machine to stop running, thereby effectively preventing accidents caused by mistaken entry of personnel or interference of foreign objects
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.
Safety carpet is a technology that monitors the pressure distribution on the carpet through pressure sensing.
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