Safety Mats Application: Ensuring Efficiency and Safety of Welding Robots
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- Issue Time
- Sep 2,2024
Summary
Safety mats are vital safety devices in welding robot environments, offering instant protection. They detect proximity, triggering robot stoppage to prevent accidents. Customizable layouts optimize workspaces, enhancing productivity by minimizing downtime. Integrated with other safety systems, they provide comprehensive protection. Regular inspections, proper installation, training, and electrical safety measures ensure their effectiveness.
Safety mat, as an important safety protection device, plays an irreplaceable role in the welding robot operating environment. The application of safety carpet in welding robot has significant advantages and important practical significance. Through rational layout, regular inspection and maintenance and improve the safety awareness of operators and other measures, can give full play to its safety protection role, to ensure the safety and efficiency of welding operations.
The Application Advantages, Precautions and Specific Cases of Safety Mat
Immediate Response and Efficient Protection of Safety Mat
The safety carpet has a built-in pressure sensor that can sense the proximity or contact of an operator or foreign object in real time. Once the preset safety threshold is triggered, the safety mat sensor will immediately send a signal to the control system, causing the welding robot to quickly stop working, effectively preventing collisions or pinching accidents. This instant stop mechanism greatly improves the efficiency and reliability of safety protection.
Flexible customization and area division:
The safety carpet can be customized according to the specific layout and safety needs of the welding robot's work area, flexibly dividing the work area and safety zone. This helps to ensure that operators can clearly identify safety zones while working, further reducing the risk of accidents. Safety mat switch also provides individualized safety solutions for different production lines.
Improved productivity:
The application of pressure-sensitive mat helps to increase productivity by reducing equipment downtime due to personnel misuse or unforeseen circumstances. When hazardous situations are detected and dealt with in a timely manner, production lines can return to normal operation more quickly, thus ensuring production continuity and efficiency.
Intelligent integration and comprehensive protection of pressure-sensitive safety mat
The industrial safety mat can be integrated with existing safety systems (e.g. safety light curtains, safety gates, etc.) to form a complete safety protection system. When the safety carpet is triggered, it not only stops the welding robot, but also triggers the alarm device, lighting system or other safety equipment, providing a full range of safety protection for site personnel.
DT14 Series｜Rubber Hybrid Safety Mats｜DADISICK
Detection method: pressure sensing method
Maximum allowable dynamic load: impact load<200kg/cm²
PVC anti slip surface layer: anti slip grade R9
Encapsulation and Surface Protection: PVC
Under pressure: dynamic 500KG, solid 700KG
Surface material: rubber (red/yellow/black optional)
Control level: achieved level 3 in combination with controller
Class of protection: IP65
Ambient temperature: -10℃ to 60℃
Thickness: 14mm
Triggering force: adult 30KG
Cable length: 3M and 5M optional
Response time: Less than 30ms
Weight: about30kg/sq.m
Safety Mat Sensor Regular Inspection and Maintenance
As a safety protection device, safety mat switch needs to be checked regularly for sensor sensitivity, signal transmission stability and wear and tear on the pressure-sensitive mat surface. Make sure the pressure-sensitive safety mat is in good condition to cope with unexpected situations.
Reasonable layout and installation:
When installing the safety carpet, it is necessary to make a reasonable layout according to the working range and safety requirements of the welding robot. Ensure that the carpet fully covers the hazardous area and avoids interference with the robot or other equipment.
Training and Awareness Raising:
All personnel associated with the welding robot must receive professional training to understand the working principle and use of the industrial safety mat. At the same time, operators' safety awareness is raised to ensure that they are able to respond correctly in the event of an emergency.
Electrical safety:
Welding robots use a large number of electrical equipment and cables, and electrical safety must be ensured to prevent accidents such as electrocution. The electrical part of the safety mat should also comply with relevant safety standards to avoid electrical failures that could cause safety problems.
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