How to Wire and Use a Photoelectric Sensor | GM12 Series Guide

How to Wire and Use a Photoelectric Sensor | GM12 Series Guide

Summary

Photoelectric sensors are widely used in industrial automation for object detection, counting, and position monitoring. This article explains how photoelectric sensors work, how to wire different output types correctly, and how to commission them in real applications. Using the GM12 series through-beam photoelectric sensor as a practical example, we provide clear wiring diagrams, usage tips, and common troubleshooting advice to help engineers and buyers avoid installation mistakes.

How to Wire and Use a Photoelectric Sensor | GM12 Series Guide
Safety light curtains play a critical role in modern industrial safety systems, protecting operators from hazardous machine motion without restricting productivity. While optical resolution and response time are often discussed, the electrical output logic—especially the use of normally closed (NC) circuits—is the true foundation of functional safety. This article explains why normally closed circuits are essential for fail-safe operation, how they comply with international safety standards, and how Dadisick safety light curtains implement these principles in real industrial applications.

What Is a Photoelectric Sensor and How Does It Work?

Safety light curtains-DADISICK
A photoelectric sensor detects objects by emitting a light beam and analyzing changes in the received signal when an object interrupts or reflects that beam. Compared with mechanical switches, photoelectric sensors offer non-contact detection, faster response time, and longer service life, making them ideal for automated production lines.

GM12 Series Photoelectric Sensor Overview (Example)

In industrial safety systems, output circuits are generally classified as normally closed (NC) or normally open (NO).
· Normally Closed (NC):
The circuit remains closed during normal operation. Any abnormal condition—power loss, cable break, sensor failure—opens the circuit and triggers a stop signal.
· Normally Open (NO):
The circuit remains open during normal operation and only closes when activated. Certain faults may not be detected immediately.
From a safety engineering perspective, NC circuits are preferred because they are inherently fail-safe.

How to Wire a Photoelectric Sensor (GM12 Series Example)

Fail-Safe Behavior by Default

The most important principle in functional safety is that loss of energy must lead to a safe state. Normally, closed circuits follow this rule naturally: if power is lost or wiring is damaged, the circuit opens, and the machine stops automatically. This ensures that a safety light curtain never allows hazardous motion to continue silently under fault conditions.

Continuous Monitoring of the Safety Loop

NC circuits allow safety relays and safety PLCs to monitor circuit integrity continuously. Any unexpected open state—whether caused by vibration, connector failure, or environmental stress—is immediately detected. This continuous monitoring capability is essential for achieving higher performance levels, such as PL d or PL e in accordance with ISO 13849-1. Detailed wiring logic and monitoring concepts can be found in DADISICK's safety light curtain technical documentation.

Compliance with International Safety Standards

International machinery safety standards are built on the assumption that systems must transition to a safe condition when faults occur. As a result, normally closed circuits are strongly recommended or required in standards such as:
· ISO 13849-1 – Safety-related parts of control systems
· IEC 62061 / IEC 61508 – Functional safety of electrical systems
Using NC outputs is therefore not just best practice—it is often a compliance requirement in regulated industrial environments.

Installation and Commissioning Tips

Feature
Normally Closed (NC)
Normally Open (NO
Default state
Closed (monitored)
Open (not monitored)
Power loss response
Immediate safe stop
Uncertain
Cable break detection
Instant
Often undetected
Suitability for safety systems
Guaranteed
Not guaranteed
This comparison clearly explains why normally closed circuits are considered the foundation of safety light curtain design.

How Dadisick Safety Light Curtains Apply NC Principles

Dadisick safety light curtains are engineered with normally closed safety outputs to ensure reliable machine stopping under all fault conditions. When integrated with safety relays or safety PLCs, they offer:
· Fast and reliable response to beam interruption
· Automatic detection of power or wiring faults
· Compatibility with modern functional safety architectures
These design choices help machine builders and end users reduce residual risk while maintaining high productivity. Discover more about the available configurations and applications offered by DADISICK's industrial safety sensor solutions.

Conclusion: NC Circuits Are the True Safety Foundation

For safety light curtain systems and broader machine safety circuits, normally closed contacts are the foundation of a reliable safety design. They enforce a default safe state on failure, enable effective fault detection, and support redundancy and self-monitoring — all essential aspects of functional safety engineering. Understanding the role of NC circuits is critical for designers, integrators, and safety professionals who aim to build systems that not only protect operators but also comply with international safety standards.

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